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TABLE OF CONTENTS


                      JOHNSON / EVINRUDE POWERHEAD COMPONENTS

        Johnson / Evinrude                                Johnson / Evinrude
        Pistons                                 Section 9  Carburetor Kits and Fuel Pumps         Section 13

        Engine Designs (60° vs. 90°) V4/V6 .......................................... 104  Carburetor Service Kits ............................................................. 138
        GLM Exclusive Marine Pistons ................................................. 104  Needles and Seats ..................................................................... 138
        Piston Designs (Crossflow, Loopcharged & Four-Stroke) ....... 105  Carburetor Service Kits / Needle and Seats Applications ....... 139
        2-Cylinder Crossflow Pistons ............................................. 106-107  Carburetor Parts & Gaskets ...................................................... 140
        2-Cylinder Loopcharged Pistons ............................................... 108  Gaskets ....................................................................................... 141
        3-Cylinder Loopcharged Pistons .........................................109-111  Fuel Pump Kits and Applications .............................................. 142
        V4 90° & V6 90° Crossflow Pistons ............................................ 112  Kit Components .......................................................................... 142
        V6 90° Crossflow Pistons ............................................................ 113  Fuel Filters and Kits ................................................................... 143
        V4 60° & V6 60° Loopcharged Pistons ................................ 114-115  Low Pick-up Water / Fuel Separator Mounting Bracket ........... 144
        V4 90° / V6 90° / V8 Loopcharged Pistons ..........................116-117  How to Choose the Correct Water / Fuel Separator ................. 145
        V6 90° Loopcharged Pistons ....................................................... 118  Stainless Steel Brackets / Die Cast Aluminum Brackets ........ 145
        2-Cylinder Four-Stroke Pistons .................................................. 119  Water Separating Fuel Filter Kits .............................................. 146
        Piston Kits and Rings Applications .................................... 120-121
                                                          Johnson / Evinrude
        Johnson / Evinrude                                Powerhead Gaskets                       Section 14
        Powerhead Bearings and Seals           Section 10
                                                          1 & 2-Cylinder Head Gaskets .................................................... 148
        Powerhead Bearings ............................................................ 124-125  3-Cylinder & V4 Head Gaskets.................................................. 149
        Main Bearings ............................................................................. 124  V6 & V8 Head Gaskets............................................................... 150
        Center Bearings .......................................................................... 124  Head Gaskets Applications ....................................................... 151
        Center Split Sleeve ..................................................................... 124  Powerhead Gasket Kits ....................................................... 152-155
        Center Bearing Kits .................................................................... 124  Powerhead Gasket Kits Applications ........................................ 155
        Connecting Rod Bearings - Small End ...................................... 125  Powerhead Mounting Gaskets ............................................ 156-157
        Connecting Rod Bearings - Big End .......................................... 125  Intermediate Housing Exhaust Gaskets ................................... 157
        Bearing Applications ........................................................... 126-127  Seals - Exhaust Housing ........................................................... 157
        Crankshaft Seals Applications .................................................. 128
                                                          Powerhead Exhaust Gaskets ..................................................... 158
                                                          Powerhead Water Passage Cover Gaskets ............................. 159
        Johnson / Evinrude                                Powerhead Transfer Port Gaskets - Crossflow Engines .......... 159
        Thermostats                             Section 11
                                                          Carburetor to Intake Manifold Gaskets..................................... 160
        Thermostat Kits .......................................................................... 130  Intake Manifold Gaskets / Reed Plate Gaskets ....................... 161
        2-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ............... 131  Air Silencer Gaskets .................................................................. 162
        2 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ........... 131
        V4 Crossflow Assembly ............................................................. 132  Johnson / Evinrude
        V6 Crossflow Assembly ............................................................. 132  Oil Seals & O-Ring Size Charts  Section 15
        Thermostats ................................................................................ 132
                                                          Oil Seals Shaft & Bore Size ....................................................... 164
        Thermostat Covers & O-ring ...................................................... 132
                                                          O-Ring Size Chart ...................................................................... 165
        Thermostat & Valve Springs ...................................................... 133
        Thermostat Housing Components ............................................. 133
        Thermostat Gaskets & Seals ..................................................... 134  WARRANTY
        Thermostat Cover Gaskets ........................................................ 134
                                                          Notes .................................................................................... 166-167
        Johnson / Evinrude
        Ignition and Electrical                Section 12  Limited Warranty ........................................................................ 168
                                                          Warranty Service Procedure ...................................................... 169
        Point Sets & Condenser ............................................................. 136  Warranty Claim Application ....................................................... 170
        Power Trim Relay ........................................................................ 136
        Rectifiers ..................................................................................... 136
        Point Sets & Condenser Application ......................................... 136
        Power Trim Relay Application .................................................... 136
        Rectifier Application ................................................................... 136
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